STEERING COLUMN ASSEMBLY (for Sedan) > INSTALLATION

for Preparation Click here



1. INSTALL STEERING COLUMN ASSEMBLY


    C139089
  1. Install the steering column assembly onto the instrument panel reinforcement assembly with the bolt and 2 nuts.

    Torque:
    25 N*m{ 255 kgf*cm , 18 ft.*lbf }
  1. Connect all the connectors and clamp the wire harnesses onto the steering column assembly bracket.



2. INSTALL BRAKE PEDAL (for Automatic Transaxle)
  1. Apply MP grease No. 2 to the brake master cylinder push rod clevis pin and installation surfaces.

  1. Install the 2 brake pedal bushes, and install the brake pedal with the nut and brake pedal shaft.

    Torque:
    37 N*m{ 375 kgf*cm , 27 ft.*lbf }


    C119065
  1. Apply lithium soap base glycol grease to the brake master cylinder push rod clevis pin and installation surfaces.

  1. Connect the brake master cylinder push rod clevis to the brake pedal with the brake master cylinder push rod clevis pin, install the clip onto the brake master cylinder push rod clevis pin, and then install the brake pedal return spring.



3. INSTALL BRAKE PEDAL SUPPORT (for Manual Transaxle)


C116881
  1. Install the pedal support with the bolt and 4 nuts.

    Torque:
    Bolt:
    24 N*m{ 241 kgf*cm , 17 ft.*lbf }
    Nut:
    9.0 N*m{ 92 kgf*cm , 80 in.*lbf }


4. INSTALL BRAKE MASTER CYLINDER PUSH ROD CLEVIS (for Manual Transaxle)
  1. Apply lithium soap base glycol grease to the push rod pin.



    C116880
  1. Install the push rod clevis with the push rod pin and clip.

  1. Install the brake pedal return spring.



5. INSTALL NO. 2 STEERING INTERMEDIATE SHAFT ASSEMBLY


    G028410E01
  1. Connect all the connectors and clamp the wire harnesses onto the steering column assembly bracket.

  1. Align the matchmarks on steering intermediate shaft assembly No. 2 and the steering sliding yoke and provisionally install them with bolt C.

    Torque:
    35 N*m{ 360 kgf*cm , 26 ft.*lbf }
  1. Align the matchmarks on the steering sliding yoke and steering gear assembly and install them with bolt B.

    Torque:
    35 N*m{ 360 kgf*cm , 26 ft.*lbf }
  1. Tighten bolt A.

    Torque:
    35 N*m{ 360 kgf*cm , 26 ft.*lbf }


6. INSTALL COLUMN HOLE COVER SILENCER SHEET


    A116501
  1. Install the column hole cover plate with the 2 clips.

  1. Install the floor carpet.



7. INSTALL INSTRUMENT PANEL SUB REINFORCEMENT


    C139114
  1. Align the 2 claws and install the reinforcement instrument panel sub with the 2 bolts.



8. INSTALL INSTRUMENT LOWER PANEL FINISH PANEL SUB-ASSEMBLY


B132382
  1. Install the 2 <A> screws.



    B132381
  1. Engage the 7 claws and install the instrument panel lower finish panel.



9. INSTALL INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY LH


    B130348
  1. Engage the 3 claws and install the instrument panel under cover.

  1. Tighten the 2 screws.



10. INSTALL POWER STEERING ECU


    C117192
  1. Connect the 2 steering column assembly connectors to the power steering ECU.

  1. Install the power steering motor harness and torque sensor wire harness clamps onto the side of the power steering ECU.

  1. Tilt the steering column assembly up and down to make sure that the power steering motor harness and torque sensor wire harness do not interfere with any components.



11. INSTALL UPPER INSTRUMENT PANEL SUB-ASSEMBLY


B130309E01
  1. Using a nipper, cut off both ends of the runner portion shown in the illustration (When installing a new one).

  1. Engage the 5 claws at the front side of the instrument panel.



  1. Engage the 7 clips at the rear side of the instrument panel.


    B132324



  1. Install the upper instrument panel with the 2 <C> bolts and the 2 <B> screws.


    B132323E01

    Torque:
    20 N*m{ 204 kgf*cm , 15 ft.*lbf } for bolt <C>


    B132386
  1. Connect the passenger airbag connector and clamp.



12. INSTALL GLOVE COMPARTMENT DOOR ASSEMBLY


B132321E01
  1. Engage the claws of the hinge portions by pushing the glove compartment door in the horizontal direction to install the glove compartment door assembly.

    NOTICE:
    Engage the claw by pushing it in the horizontal direction, otherwise, installation failure caused by excessive play around the hinge portion will result.


    B132319E01
  1. Slightly flex the upper portion of the glove compartment door assembly to engage the stopper.

  1. Install the 2 glove compartment door stoppers onto the glove compartment door.



13. INSTALL FRONT PILLAR GARNISH RH


    B134787
  1. Install the 3 clamps.

  1. Connect the antenna connector.



    B134779
  1. Engage the 2 clips and the 2 claws and install the front pillar garnish.



14. INSTALL FRONT PILLAR GARNISH LH


    B134789
  1. Install the 4 clamps.



    B134780
  1. Engage the 2 clips and the 2 claws and install the front pillar garnish.



15. INSTALL FRONT DOOR OPENING TRIM WEATHERSTRIP RH
  1. Install the front door opening trim weatherstrip.



16. INSTALL FRONT DOOR OPENING TRIM WEATHERSTRIP LH
  1. Install the front door opening trim weatherstrip.



17. INSTALL COMBINATION METER ASSEMBLY


E116835E01
  1. Install the combination meter assembly with the 2 screws.

    NOTICE:
    Install the meter by inserting the ribbed portions of the meter between the instrument panel and meter cluster.
  1. Connect the 2 connectors.



18. INSTALL NO. 1 INSTRUMENT CLUSTER FINISH PANEL


E116833
  1. Fit the 2 claws of the instrument cluster finish panel into the upper instrument cluster finish panel center.



    E116834
  1. Engage the 5 claws and 5 clips and install the instrument cluster finish panel.



19. INSTALL INSTRUMENT PANEL FINISH PANEL END RH


B132318
  1. Engage the 6 claws and 3 clips and install the instrument panel finish panel end RH.



20. INSTALL INSTRUMENT PANEL FINISH PANEL END LH


B132317
  1. Engage the 6 claws and 3 clips and install the instrument panel finish panel end LH.



21. INSTALL INSTRUMENT PANEL FINISH PANEL LOWER CENTER


B132316
  1. Engage the 2 claws and 2 clips and install the instrument panel finish panel lower center.



22. INSTALL COMBINATION SWITCH ASSEMBLY


    C139088
  1. Install the combination switch assembly onto the steering column assembly with the clamp.

  1. Connect all the connectors to the turn signal switch with spiral cable.



23. INSTALL STEERING COLUMN COVER


    C139094E01
  1. Engage the claw to install the steering column upper cover.



    C139093E01
  1. Engage the 2 claws to install the steering column lower cover.

  1. Install the 3 screws.



24. INSTALL STEERING WHEEL ASSEMBLY


    C139086E01
  1. Align the matchmarks and install the steering wheel assembly onto the steering column assembly.

  1. Install the nut.

    Torque:
    50 N*m{ 510 kgf*cm , 37 ft.*lbf }
  1. Connect all connectors to the spiral cable.



25. INSTALL STEERING PAD


C137497E01

NOTICE:
Do not use a steering pad that has been dropped.
  1. Confirm that the ignition switch is turned to OFF.

  1. Confirm that the negative battery terminal is detached.

    CAUTION:
    Do not begin the operation for at least 90 seconds after the negative battery terminal is detached.
  1. Connect the horn terminal.

  1. Connect the airbag connector.

    NOTICE:
    1. Match the color of the airbag connector with that of the steering pad assembly, and install the airbag connector.
    2. Securely lock the locking button.


    C140450
  1. Install the steering pad.

  1. Using "Torx" socked wrench T30, tighten the 2 bolts.

    Torque:
    8.8 N*m{ 90 kgf*cm , 78 in.*lbf }

    NOTICE:
    Tighten the 2 bolts while holding the steering pad to prevent it moving upward.


26. POSITION FRONT WHEELS FACING STRAIGHT AHEAD


27. CHECK SRS WARNING LIGHT
(Click here)


28. PERFORM CALIBRATION OF TORQUE SENSOR ZERO POINT
(Click here)