EXHAUST PIPE (except Regular Cab Standard Deck) > INSTALLATION |
for Preparation Click here
1. INSTALL MONOLITHIC CONVERTER PROTECTOR (for Bank 1) |
Install the 2 No. 1 converter protector stays and 2 No. 2 converter protector stays.
Install the 2 monolithic converter protectors with the 4 bolts and 4 nuts.
- Torque:
- 11 N*m{ 107 kgf*cm , 8 ft.*lbf }
- HINT:
- Install the monolithic converter protector within the angle range specified in the illustration.
2. INSTALL NO. 1 MONOLITHIC CONVERTER PROTECTOR (for Bank 1) |
Install the 4 No. 1 converter protector stays.
Install the 2 No. 1 monolithic converter protectors with the 4 bolts and 4 nuts.
- Torque:
- 11 N*m{ 107 kgf*cm , 8 ft.*lbf }
- HINT:
- Install the monolithic converter protector within the angle range specified in the illustration.
3. INSTALL MONOLITHIC CONVERTER PROTECTOR (for Bank 2) |
Install the 2 No. 1 converter protector stays and 2 No. 2 converter protector stays.
Install the 2 monolithic converter protectors with the 4 bolts and 4 nuts.
- Torque:
- 11 N*m{ 107 kgf*cm , 8 ft.*lbf }
- HINT:
- Install the monolithic converter protector within the angle range specified in the illustration.
4. INSTALL NO. 1 MONOLITHIC CONVERTER PROTECTOR (for Bank 2) |
Install the 4 No. 1 converter protector stays.
Install the 2 No. 1 monolithic converter protectors with the 4 bolts and 4 nuts.
- Torque:
- 11 N*m{ 107 kgf*cm , 8 ft.*lbf }
- HINT:
- Install the monolithic converter protector within the angle range specified in the illustration.
5. INSTALL AIR FUEL RATIO SENSOR (for Bank 1 Sensor 1) |
Install the sensor to the No. 2 exhaust pipe by hand.
Using SST, tighten the sensor.
- SST
- 09224-00010
- Torque:
- without SST:
- 44 N*m{ 449 kgf*cm , 32 ft.*lbf }
- with SST:
- 40 N*m{ 408 kgf*cm , 30 ft.*lbf }
- HINT:
- Use a torque wrench with a fulcrum length of 30 cm (11.8 in.). If using a torque wrench with a length that is not 30 cm (11.8 in.), calculate the torque specification for the torque wrench and SST based on the "without SST" torque specification (Click here).
- Make sure SST and the wrench are connected in a straight line.
6. INSTALL AIR FUEL RATIO SENSOR (for Bank 2 Sensor 1) |
Install the sensor to the exhaust pipe by hand.
Using SST, tighten the sensor.
- SST
- 09224-00010
- Torque:
- without SST:
- 44 N*m{ 449 kgf*cm , 32 ft.*lbf }
- with SST:
- 40 N*m{ 408 kgf*cm , 30 ft.*lbf }
- HINT:
- Use a torque wrench with a fulcrum length of 30 cm (11.8 in.). When using a torque wrench with a fulcrum length that is not 30 cm (11.8 in.), calculate the torque specification for the torque wrench and SST based on the "without SST" torque specification (Click here).
- Make sure SST and the wrench are connected in a straight line.
7. INSTALL FRONT EXHAUST PIPE ASSEMBLY |
Install a new gasket and the front exhaust pipe to the exhaust manifold RH with 3 new nuts.
- Torque:
- 54 N*m{ 554 kgf*cm , 40 ft.*lbf }
Connect the air fuel ratio sensor connector.
8. INSTALL HEATED OXYGEN SENSOR (for Bank 2 Sensor 2) |
Install the sensor to the exhaust pipe by hand.
Using SST, tighten the sensor.
- SST
- 09224-00010
- Torque:
- without SST:
- 44 N*m{ 449 kgf*cm , 32 ft.*lbf }
- with SST:
- 40 N*m{ 408 kgf*cm , 30 ft.*lbf }
- HINT:
- Use a torque wrench with a fulcrum length of 30 cm (11.8 in.). When using a torque wrench with a fulcrum length that is not 30 cm (11.8 in.), calculate the torque specification for the torque wrench and SST based on the "without SST" torque specification (Click here).
- Make sure SST and the wrench are connected in a straight line.
9. INSTALL FRONT NO. 2 EXHAUST PIPE ASSEMBLY |
Connect the front No. 2 exhaust pipe to the exhaust pipe support.
Install a new gasket and the front No. 2 exhaust pipe to the exhaust manifold LH with 3 new nuts.
- Torque:
- 54 N*m{ 554 kgf*cm , 40 ft.*lbf }
Connect the air fuel ratio sensor connector.
10. INSTALL HEATED OXYGEN SENSOR (for Bank 1 Sensor 2) |
Install the sensor to the exhaust pipe by hand.
Using SST, tighten the sensor.
- SST
- 09224-00010
- Torque:
- without SST:
- 44 N*m{ 449 kgf*cm , 32 ft.*lbf }
- with SST:
- 40 N*m{ 408 kgf*cm , 30 ft.*lbf }
- HINT:
- Use a torque wrench with a fulcrum length of 30 cm (11.8 in.). When using a torque wrench with a fulcrum length that is not 30 cm (11.8 in.), calculate the torque specification for the torque wrench and SST based on the "without SST" torque specification (Click here).
- Make sure SST and the wrench are connected in a straight line.
11. INSTALL PROPELLER SHAFT HEAT INSULATOR (for 4WD) |
Install the heat insulator to the heat insulator bracket with the 2 bolts.
- Torque:
- 16 N*m{ 163 kgf*cm , 12 ft.*lbf }
12. INSTALL CENTER EXHAUST PIPE ASSEMBLY |
Connect the center exhaust pipe to the 3 exhaust pipe supports.
Install 2 new gaskets to the front exhaust pipes.
Install the center exhaust pipe with the 4 bolts.
- Torque:
- 48 N*m{ 489 kgf*cm , 35 ft.*lbf }
13. INSTALL TAILPIPE ASSEMBLY |
Connect the tailpipe to the exhaust pipe support.
Install a new gasket to the center exhaust pipe.
Connect the tailpipe to the center exhaust pipe.
Attach a new clamp to the tailpipe and center exhaust pipe. Then install the bolt to the clamp.
- Torque:
- 32 N*m{ 326 kgf*cm , 24 ft.*lbf }
- HINT:
- Install the clamp within the angle range shown in the illustration.
14. INSPECT FOR EXHAUST GAS LEAK |