GENERATOR > REASSEMBLY

for Preparation Click here



1. INSTALL GENERATOR DRIVE END FRAME BEARING


A075684E01
  1. Using SST and a press, press in a new bearing.

    SST
    09950-60010   (09951-00250)
    09950-70010   (09951-07100)
  1. Install the retainer plate with the 4 screws.

    Torque:
    2.3 N*m{ 23 kgf*cm , 20 in.*lbf }


2. INSTALL GENERATOR ROTOR ASSEMBLY
  1. Place the drive end frame on the rotor.

  1. Install the rotor and washer.



3. INSTALL GENERATOR COIL ASSEMBLY


A081671E03
  1. Using a deep socket wrench 21 and a press, in the generator rectifier end frame carefully.



    A081148E01
  1. Install the 4 bolts.

    Torque:
    5.8 N*m{ 59 kgf*cm , 51 in.*lbf }


4. INSTALL GENERATOR BRUSH HOLDER ASSEMBLY


A079315E05
  1. While pushing the 2 brushes to inside the brush holder, insert a pin (φ1.0 mm (0.039 in.)) into the brush holder hole.



    A081672E06
  1. Install the generator brush holder with the 2 screws.

    Torque:
    1.8 N*m{ 18 kgf*cm , 16 in.*lbf }
  1. Pull out the pin (φ1.0 mm (0.039 in.)) from the generator brush hold.



5. INSTALL TERMINAL INSULATOR


A081146E01
  1. Install the terminal insulator to the generator rectifier end frame.

    NOTICE:
    Pay attention the mounting orientation of the terminal insulator.


6. INSTALL REAR GENERATOR END COVER
  1. Install the rear end cover with the 3 nuts.

    Torque:
    4.6 N*m{ 47 kgf*cm , 41 in.*lbf }


7. INSTALL GENERATOR PULLEY


A075664E03
SST
09820-63011   (09820-06010, 09820-06021)

HINT:
SST 1-A and B
09820-06010
SST 2
09820-06021
  1. Install the pulley onto the rotor shaft by tightening the pulley nut by hand.

  1. Hold SST 1-A with a torque wrench, and tighten SST 1-B clockwise to the specified torque.

    Torque:
    39 N*m{ 400 kgf*cm , 29 ft.*lbf }

    NOTICE:
    Check that SST is secured to the rotor shaft.


    A075665E02
  1. Mount SST 2 in a vise.

  1. Insert SST 1-A and B into SST 2, and attach the pulley nut to SST 2.



    A075686E02
  1. Tighten the pulley nut by turning SST 1-A in the direction shown in the illustration.

    Torque:
    133 N*m{ 1351 kgf*cm , 98 ft.*lbf }
  1. Remove the generator from SST 2.



    A075667E03
  1. Turn SST 1-B, and remove SST 1-A and B.

  1. Turn the pulley and check that the pulley moves smoothly.