GENERATOR > REASSEMBLY |
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1. INSTALL GENERATOR DRIVE END FRAME BEARING |
Using SST and a press, press in a new bearing.
- SST
- 09950-60010
(09951-00250)
09950-70010 (09951-07100)
Install the retainer plate with the 4 screws.
- Torque:
- 2.3 N*m{ 23 kgf*cm , 20 in.*lbf }
2. INSTALL GENERATOR ROTOR ASSEMBLY |
Place the drive end frame on the rotor.
Install the rotor and washer.
3. INSTALL GENERATOR COIL ASSEMBLY |
Using a deep socket wrench 21 and a press, in the generator rectifier end frame carefully.
Install the 4 bolts.
- Torque:
- 5.8 N*m{ 59 kgf*cm , 51 in.*lbf }
4. INSTALL GENERATOR BRUSH HOLDER ASSEMBLY |
While pushing the 2 brushes to inside the brush holder, insert a pin (φ1.0 mm (0.039 in.)) into the brush holder hole.
Install the generator brush holder with the 2 screws.
- Torque:
- 1.8 N*m{ 18 kgf*cm , 16 in.*lbf }
Pull out the pin (φ1.0 mm (0.039 in.)) from the generator brush hold.
5. INSTALL TERMINAL INSULATOR |
Install the terminal insulator to the generator rectifier end frame.
- NOTICE:
- Pay attention the mounting orientation of the terminal insulator.
6. INSTALL REAR GENERATOR END COVER |
Install the rear end cover with the 3 nuts.
- Torque:
- 4.6 N*m{ 47 kgf*cm , 41 in.*lbf }
7. INSTALL GENERATOR PULLEY |
- SST
- 09820-63011
(09820-06010, 09820-06021)
- HINT:
SST 1-A and B | 09820-06010 |
SST 2 | 09820-06021 |
Install the pulley onto the rotor shaft by tightening the pulley nut by hand.
Hold SST 1-A with a torque wrench, and tighten SST 1-B clockwise to the specified torque.
- Torque:
- 39 N*m{ 400 kgf*cm , 29 ft.*lbf }
- NOTICE:
- Check that SST is secured to the rotor shaft.
Mount SST 2 in a vise.
Insert SST 1-A and B into SST 2, and attach the pulley nut to SST 2.
Tighten the pulley nut by turning SST 1-A in the direction shown in the illustration.
- Torque:
- 133 N*m{ 1351 kgf*cm , 98 ft.*lbf }
Remove the generator from SST 2.
Turn SST 1-B, and remove SST 1-A and B.
Turn the pulley and check that the pulley moves smoothly.