AIR CONDITIONING UNIT > REASSEMBLY

for Preparation Click here

NOTICE:

If reusing the evaporator, do not insert the sensor at a location where the sensor was previously inserted. Insert the sensor within range C shown in the illustration.

1. Insert the No. 1 cooler thermistor (front evaporator temperature sensor) as shown in the illustration to install it.
   

1. Sufficiently apply compressor oil to 2 new O-rings and the fitting surface of the hose joint.
   

   Compressor oil:

   ND-OIL 8 or equivalent
   

2. Install the 2 O-rings to the cooler evaporator.
   

3. Using a 4 mm socket hexagon wrench, install the cooler expansion valve with the 2 hexagon bolts.
   

   Torque:

   3.5 N*m{ 35 kgf*cm , 30 in.*lbf }

1. Attach the clamp to install the No. 1 cooler evaporator sub-assembly.
   

2. Attach the 3 claws to install the lower heater case.
   

3. Install the 4 screws.
   

1. Attach the evaporator case to the blower case.
   

2. Install the heater radiator unit sub-assembly with the screw.
   

1. Install the blower assembly with the 3 screws.
   

1. Attach the 3 claws to install the heater control cable sub-assembly.
   

1. Attach the 3 claws to install the air mix damper control cable sub-assembly.
   

1. Install the mode damper servo sub-assembly with the 3 screws.
   

2. Set the mode damper servo sub-assembly so that the tooth of the gear engages with the cutout part as shown in the illustration to install the lever.
   

   Text in Illustration 

   *a

   Cut Part

3. Attach the claw.
   

1. Install the air mix damper servo sub-assembly with the 3 screws.
   

1. Install the air conditioning amplifier assembly with the screw.
   

2. Connect the connector.
   

3. Attach the clamp.