GENERATOR > REASSEMBLY |
for Preparation Click here
1. INSTALL GENERATOR DRIVE END FRAME BEARING |
Using SST and a press, press in a new generator drive end frame bearing.
- SST
- 09950-60010
(09951-00470)
09950-70010 (09951-07100)
Fit the tabs on the bearing retainer plate into the cutouts on the drive end frame to install the bearing retainer plate.
Install the 4 screws.
- Torque:
- 2.3 N*m{ 23 kgf*cm , 20 in.*lbf }
2. INSTALL GENERATOR ROTOR ASSEMBLY |
Place the drive end frame on the clutch pulley.
Install the generator rotor onto the generator drive end frame.
3. INSTALL GENERATOR CLUTCH PULLEY |
Temporarily install the clutch pulley onto the rotor shaft.
Mount the generator drive end frame in a vise tightly.
Confirm SST (A) and (B) shown in the illustration.
- SST
- 09820-63021
Place the rotor shaft end into SST (A).
Fit SST (B) to the clutch pulley.
Tighten the pulley by turning SST (B) in the direction shown in the illustration.
- Torque:
- Without SST:
- 80 N*m{ 816 kgf*cm , 59 ft.*lbf }
- With SST:
- 64 N*m{ 653 kgf*cm , 47 ft.*lbf }
- NOTICE:
- The "with SST" torque value is effective when using SST with a fulcrum length of 100 mm (3.94 in.) and a torque wrench with a fulcrum length of 400 mm (1.312 ft.) (Click here).
- The "with SST" torque value is effective when SST is parallel to the torque wrench.
- Check that the drive end frame is secured in the vise tightly.
- Hold SST (A) tightly during the operation.
Remove SST from the generator assembly.
Check that the clutch pulley rotates smoothly.
Install a new clutch pulley cap to the clutch pulley.
4. INSTALL GENERATOR COIL ASSEMBLY |
Place a new generator washer on the generator rotor.
Using SST and a press, press in the generator coil assembly to the drive end frame.
- SST
- 09612-70100
(09612-07240)
Install the cord clip with the bolt.
- Torque:
- 4.6 N*m{ 47 kgf*cm , 41 in.*lbf }
Tighten the 4 bolts.
- Torque:
- 5.8 N*m{ 59 kgf*cm , 51 in.*lbf }
5. INSTALL GENERATOR BRUSH HOLDER ASSEMBLY |
While pushing the 2 brushes into the generator brush holder, insert a 1.0 mm (0.0394 in.) pin into the generator brush holder.
Install the generator brush holder with the 2 screws.
- Torque:
- 1.8 N*m{ 18 kgf*cm , 16 in.*lbf }
Pull the pin out of the generator brush holder.
6. INSTALL GENERATOR TERMINAL INSULATOR |
Install the terminal insulator onto the generator coil assembly.
- NOTICE:
- Make sure to install the terminal insulator in the direction shown in the illustration.
7. INSTALL GENERATOR REAR END COVER |
Install the generator rear end cover with the 3 nuts.
- Torque:
- 4.6 N*m{ 47 kgf*cm , 41 in.*lbf }