INTAKE MANIFOLD > REMOVAL

for Preparation Click here



1. DISCHARGE FUEL SYSTEM PRESSURE
(Click here)


2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL


3. REMOVE NO. 1 ENGINE COVER SUB-ASSEMBLY


    A186952
  1. Remove the 2 nuts and No. 1 engine cover sub-assembly.



4. DRAIN ENGINE COOLANT
  1. Loosen the lower radiator drain cock plug.

    CAUTION:
    Do not loosen the lower radiator drain cock plug while the engine and radiator are still hot.
    Pressurized, hot engine coolant and steam may be released and cause serious burns.

    HINT:
    Collect the coolant in a container and dispose of it according to the regulations in your area.
  1. Remove the radiator cap.



  1. Loosen the cylinder block drain cock plug.


    A183839E01



5. REMOVE FRONT WIPER ARM HEAD CAP


    E143303
  1. Remove the 2 front wiper arm head caps.



6. REMOVE FRONT WIPER ARM AND BLADE ASSEMBLY LH


    E143304
  1. Remove the nut and the front wiper arm and blade assembly LH.



7. REMOVE FRONT WIPER ARM AND BLADE ASSEMBLY RH


    E143305
  1. Remove the nut and the front wiper arm and blade assembly RH.



8. REMOVE HOOD TO COWL TOP SEAL


    E143306
  1. Disengage the 7 clips and remove the hood to cowl top seal.



9. REMOVE CENTER NO. 1 COWL TOP VENTILATOR LOUVER


    E143307
  1. Disengage the clip and 14 claws, and remove the center No. 1 cowl top ventilator louver.



10. REMOVE COWL TOP VENTILATOR LOUVER LH


    E143308
  1. Disengage the clip and 8 claws, and remove the cowl top ventilator louver LH.



11. REMOVE WINDSHIELD WIPER MOTOR AND LINK ASSEMBLY


    E143309
  1. Disconnect the connector.

  1. Remove the 2 bolts and the windshield wiper motor and link assembly.



12. REMOVE OUTER COWL TOP PANEL


    C173922
  1. Disengage the clamp and bend the water guard plate RH as shown in the illustration.



    C181433
  1. Disengage the clamp and bend the No. 1 heater air duct splash shield seal.



    C181435
  1. Disengage the clamp.

  1. Remove the 12 bolts and outer cowl top panel.



13. REMOVE SUSPENSION TOWER DAMPER ASSEMBLY (w/ Front Strut Bar)


    C177331
  1. Remove the 2 nuts and suspension tower damper assembly.



14. REMOVE AIR CLEANER CAP SUB-ASSEMBLY WITH HOSE


    A181783
  1. Disconnect the mass air flow meter connector.

  1. Separate the 2 wire harness clamps.



    A181758
  1. Disconnect the No. 1 vacuum switching valve connector and the 2 vacuum hoses.



    A181759
  1. Disconnect the ventilation hose.



    A181760
  1. Loosen the No. 1 air cleaner hose clamp, release the 3 air cleaner assembly clamps and remove the air cleaner cap sub-assembly with No. 1 hose.



15. REMOVE AIR CLEANER CASE SUB-ASSEMBLY
  1. Remove the air cleaner filter element.



    A180959
  1. Disconnect the clamp of the engine wire.

  1. Remove the 3 bolts and air cleaner case.



16. REMOVE THROTTLE BODY ASSEMBLY


    A181784
  1. Disconnect the 2 water by-pass hoses.



    A181761
  1. Disconnect the throttle body assembly connector.



    A229371
  1. Remove the 4 bolts and throttle body assembly.



    A124566
  1. Remove the gasket from the intake manifold.



17. DISCONNECT FUEL MAIN TUBE

NOTICE:
Do not forcibly bend, kink or twist the fuel main tube.


    A181707
  1. Remove the fuel tube from the fuel hose clamp.

  1. Remove the fuel pipe clamp.

  1. Wipe off any dirt on the fuel tube connector.



    A181708E01
  1. Hold the fuel tube connector, and then install SST.

    SST
    09268-21011  
  1. Turn SST to align the retainer inside the fuel tube connector with the chamfered part of SST.

  1. Insert SST into the fuel tube and hold it. Then push the fuel tube connector toward SST.

  1. Mount the retainer of the fuel tube connector onto the chamfered part of SST.



    A076220E03
  1. Slide SST and fuel tube connector together towards the fuel tube until they make a "click" sound, and then disconnect the fuel tube.

  1. Drain the fuel remaining inside the fuel tube.

  1. Cover the fuel tube and fuel pipe with a plastic bag to protect the disconnected part.



18. DISCONNECT NO. 2 VENTILATION HOSE


    A097786
  1. Disconnect the No. 2 ventilation hose from the ventilation valve.



19. REMOVE FUEL DELIVERY PIPE WITH INJECTOR


    A125333
  1. Remove the 2 wire harness clamps.

  1. Disconnect the 4 fuel injector connectors.



    A125334
  1. Remove the 2 bolts, then remove the fuel delivery pipe together with the 4 fuel injectors.

    NOTICE:
    Be careful not to drop the fuel injectors when removing the fuel delivery pipe.


    A125335
  1. Remove the 2 delivery pipe spacers from the cylinder head.

  1. Remove the 4 insulators from the cylinder head.



20. REMOVE INTAKE MANIFOLD


    A248743
  1. Disconnect the union to connector tube hose from the No. 2 hose to hose tube.

  1. Disconnect the camshaft timing oil control valve connector.

  1. Remove the wire harness clamp.

  1. Remove the union to connector tube hose from the vacuum hose clamp.

  1. Remove the 5 bolts, 2 nuts and intake manifold.



    A090130E01
  1. Remove the gasket from the intake manifold.