CLUTCH MASTER CYLINDER > INSTALLATION

for Preparation Click here



1. INSTALL CLUTCH MASTER CYLINDER ASSEMBLY (for LHD)


    C135416
  1. Install a new gasket to the clutch master cylinder assembly.

  1. Install the clutch master cylinder with the 2 nuts.

    Torque:
    12 N*m{ 120 kgf*cm , 9 ft.*lbf }


2. INSTALL CLUTCH MASTER CYLINDER ASSEMBLY (for RHD)


    C135417
  1. Install a new gasket to the clutch master cylinder assembly.

  1. Install the clutch master cylinder with the 2 nuts.

    Torque:
    12 N*m{ 120 kgf*cm , 9 ft.*lbf }


3. CONNECT CLUTCH LINE


C135419E01
  1. Using SST, connect the clutch line.

    SST
    09023-00101  

    Torque:
    15 N*m{ 155 kgf*cm , 11 ft.*lbf }


4. CONNECT CLUTCH RESERVOIR TUBE


    C135418E01
  1. Connect the clutch reservoir tube to the clutch master cylinder with the clip.

    NOTICE:
    1. Connect the clutch reservoir tube so that it will not be twisted.
    2. Make sure that the green mark is positioned as shown in the illustration.


5. CONNECT CLUTCH MASTER CYLINDER PUSH ROD CLEVIS


C135428E01
  1. Apply MP grease to the contact surface of the pin and clevis bushing.

  1. Connect the clevis to the clutch pedal with the pin and a new clip.

    HINT:
    Install the pin from the left side of the vehicle.


6. INSTALL BRAKE BOOSTER ASSEMBLY (for LHD)
Click here.


7. INSTALL COMBINATION METER ASSEMBLY


    B133987E01
  1. Connect each connector.

  1. Install the combination meter assembly with the 4 screws <E>.



8. INSTALL INSTRUMENT CLUSTER FINISH PANEL NO.1


    B133985E01
  1. Engage the guide and the 4 claws.

  1. Install the instrument cluster finish panel with the 2 clips.



9. INSTALL LOWER INSTRUMENT PANEL FINISH PANEL


    B144612
  1. Engage the 2 claws and 2 clips to install the lower instrument panel finish panel.



10. INSTALL NO. 1 INSTRUMENT PANEL SUB-ASSEMBLY
  1. Connect each connector.



    B133986
  1. Engage the 3 claws and 2 clips to install the No. 1 instrument panel sub-assembly.



11. INSTALL LOWER INSTRUMENT PANEL FINISH PANEL LH


    B147263E01
  1. Install the air hose and connect the connector.

  1. Engage the 2 claws and the DLC3.

  1. Engage the claw and the 4 clips.

  1. Instal the lower instrument panel finish panel LH with the screw <B> and bolt <A>.



12. INSTALL COWL SIDE TRIM SUB-ASSEMBLY LH


    B132116E01
  1. Engage the 2 clips.

  1. Install the cowl side trim sub-assembly LH with the cowl side trim clip.



13. INSTALL FRONT DOOR SCUFF PLATE LH


    B132067
  1. Engage the 7 claws and 3 clips, then install the front door scuff plate LH.



14. INSTALL COWL TOP PANEL OUTER SUB-ASSEMBLY


    A136272
  1. Install the outer cowl top panel sub-assembly with the 4 bolts and 4 nuts.

    Torque:
    :
    N*m{ kgf*cm }
    Bolt:
    5.0 N*m{ 51 kgf*cm , 44 in.*lbf }
    Nut:
    85 N*m{ 867 kgf*cm , 62 ft.*lbf }


15. INSTALL WIND SHIELD WIPER LINK ASSEMBLY
Click here.


16. INSTALL AIR CLEANER CASE SUB-ASSEMBLY (for LHD)


    A134905
  1. Install the air cleaner case with the 3 bolts.

    Torque:
    5.0 N*m{ 51 kgf*cm , 44 in.*lbf }
  1. Connect the hose clamp.



17. INSTALL AIR CLEANER CAP SUB-ASSEMBLY (for LHD)
  1. Install the air cleaner filter element onto the air cleaner case.



    A135670
  1. Insert the hinges. Install the air cleaner cap sub-assembly with the 2 bolts.



    A135671E01
  1. Align the matchmarks of the No. 1 air cleaner hose and throttle body, and then connect the air cleaner hose No. 1 to the throttle body and unfasten the No. 1 air cleaner hose clamp.

    NOTICE:
    Make sure that the hose clamp is at the correct angle.


    A135667E01
  1. Connect the No. 2 ventilation hose to the air cleaner hose.



    A135666E02
  1. Connect the purge line hose to the clamp (*1).

  1. Connect the 2 purge VSV vacuum hoses (*2).

  1. Connect the purge VSV connector (*3).

  1. Connect the mass air flow meter connector (*4).



18. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL


19. BLEED CLUTCH PIPE LINE
  1. Fill the brake reservoir with brake fluid and bleed the clutch system.

    Torque:
    8.3 N*m{ 85 kgf*cm , 74 in.*lbf }


20. CHECK BRAKE FLUID
  1. Check the brake fluid (Click here).

    HINT:
    1. Check for leakage in the brake system.
    2. Check for leakage in the clutch system.


21. CHECK FLUID LEVEL IN RESERVOIR


    C143752E01
  1. Check the fluid level.
    If brake fluid level is lowered, check for leakage and inspect the disc brake pad. If necessary, refill the reservoir with brake fluid after repair and replacement.

    Fluid:
    SAE J1703 or FMVSS No. 116 DOT 3


22. INSPECT AND ADJUST CLUTCH PEDAL SUB-ASSEMBLY
Click here.