VVT SENSOR > INSTALLATION

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1. INSTALL VVT SENSOR (for Bank 2 Exhaust side)


    A135699
  1. Install the VVT sensor with the bolt.

    Torque:
    10 N*m{ 102 kgf*cm , 7 ft.*lbf }
  1. Connect the VVT sensor connector.



2. INSTALL VVT SENSOR (for Bank 2 Intake side)


    A135700
  1. Install the VVT sensor with the bolt.

    Torque:
    10 N*m{ 102 kgf*cm , 7 ft.*lbf }
  1. Connect the VVT sensor connector.



3. INSTALL VVT SENSOR (for Bank 1 Exhaust side)


    A135702
  1. Install the VVT sensor with the bolt.

    Torque:
    10 N*m{ 102 kgf*cm , 7 ft.*lbf }
  1. Connect the VVT sensor connector.



4. INSTALL VVT SENSOR (for Bank 1 Intake side)


    A135701
  1. Install the VVT sensor with the bolt.

    Torque:
    10 N*m{ 102 kgf*cm , 7 ft.*lbf }
  1. Connect the VVT sensor connector.



5. INSTALL INTAKE AIR SURGE TANK ASSEMBLY

NOTICE:
DO NOT apply oil to the bolts listed below:
Tightening Parts
Surge Tank and Intake Manifold
No. 1 Surge Tank Stay and Surge Tank
Throttle Body Bracket and Surge Tank


    A129468E03
  1. Install a new gasket to the intake air surge tank.

  1. Using a 5 mm hexagon socket wrench, install the 4 bolts.

    Torque:
    18 N*m{ 184 kgf*cm , 13 ft.*lbf }
  1. Install the intake air surge tank with the 2 nuts and 2 bolts.

    Torque:
    Nut:
    16 N*m{ 163 kgf*cm , 12 ft.*lbf }
    Bolt:
    21 N*m{ 214 kgf*cm , 15 ft.*lbf }


    A129467
  1. Connect the connector.



    A129466
  1. Install the vacuum hose clamp with the bolt.

    Torque:
    5.4 N*m{ 55 kgf*cm , 48 in.*lbf }


    A129465E06
  1. Connect the union to check valve hose.

  1. Connect the No. 1 ventilation hose.



    A129464E02
  1. Install the clamp and connect the throttle with motor body assembly connector.

  1. Connect the vapor feed hose.

  1. Connect the 2 water by-pass hoses to the throttle with motor body assembly.



6. INSTALL NO. 1 AIR CLEANER INLET


    A132970
  1. Install the No. 1 air cleaner inlet with the bolt.

    Torque:
    5.0 N*m{ 51 kgf*cm , 44 in.*lbf }


7. INSTALL AIR CLEANER CASE SUB-ASSEMBLY


    A132971
  1. Install the air cleaner case with the 3 bolts.

    Torque:
    5.0 N*m{ 51 kgf*cm , 44 in.*lbf }
  1. Connect the vacuum hose and hose clamp.



8. INSTALL AIR CLEANER CAP SUB-ASSEMBLY


    A135706
  1. Install the air cleaner cap sub-assembly, and connect the 3 bands.



    A135705E01
  1. Connect the mass air flow meter connector (*1).

  1. Connect the No. 2 ventilation hose (*2).

  1. Connect the hose band (*3).



    A135704
  1. Connect the 3 vacuum hoses.



9. INSTALL AIR CLEANER INLET ASSEMBLY


    A132969
  1. Install the air cleaner inlet with the clamp and 2 bolts.

    Torque:
    5.0 N*m{ 51 kgf*cm , 44 in.*lbf }


10. INSTALL V-BANK COVER SUB-ASSEMBLY


    A132968
  1. Engage the 3 retainers to install the V-bank cover.



11. INSTALL COOL AIR INTAKE DUCT SEAL


    A132967
  1. Install the intake duct seal with the 7 clips.



12. INSTALL COWL TOP PANEL OUTER SUB-ASSEMBLY


    A136272
  1. Install the cowl top panel outer sub-assembly with the 4 bolts and 4 nuts.

    Torque:
    Bolt:
    5.0 N*m{ 51 kgf*cm , 44 in.*lbf }
    Nut:
    85 N*m{ 867 kgf*cm , 63 ft.*lbf }


13. INSTALL WINDSHIELD WIPER MOTOR AND LINK


    E128813E01
  1. Install the windshield wiper motor and link assembly with the 4 bolts.

    Torque:
    7.5 N*m{ 77 kgf*cm , 66 in.*lbf }

    NOTICE:
    Tighten the bolts in the order shown in the illustration.


    E128812
  1. Connect the connector.



14. INSTALL COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY


    E128811
  1. Engage the 4 claws and install the cowl top ventilator louver sub-assembly.

  1. Install the 2 clips.



15. INSTALL FRONT FENDER TO COWL SIDE SEAL RH


    E128810
  1. Engage the claw and install the front fender to cowl side seal RH.



16. INSTALL FRONT FENDER TO COWL SIDE SEAL LH


    E128809
  1. Engage the claw and install the front fender to cowl side seal LH.



17. INSTALL WINDSHIELD WIPER ARM AND BLADE ASSEMBLY LH
  1. Operate the wiper and stop the windshield wiper motor at the automatic stop position.



    E112237E01
  1. Clean the wiper arm serrations.

  1. When reinstalling:

    1. Clean the wiper pivot serrations with a wire brush.



    E128820E01
  1. Install the front wiper arm and blade assembly LH with the nut to the position shown in the illustration.

    Torque:
    20 N*m{ 204 kgf*cm , 15 ft.*lbf }

    HINT:
    Hold the arm hinge by hand to fasten the nut.
    Area
    Measurement
    A
    37 to 52 mm (1.46 to 2.05 in.)


18. INSTALL WINDSHIELD WIPER ARM AND BLADE ASSEMBLY RH
  1. Operate the wiper and stop the windshield wiper motor at the automatic stop position.



    E112237E01
  1. Clean the wiper arm serrations.

  1. When reinstalling:

    1. Clean the wiper pivot serrations with a wire brush.



    E128821E01
  1. Install the front wiper arm and blade assembly RH with the nut to the position shown in the illustration.

    Torque:
    20 N*m{ 204 kgf*cm , 15 ft.*lbf }

    HINT:
    Hold the arm hinge by hand to fasten the nut.
    Area
    Measurement
    A
    23 to 38 mm (0.90 to 1.49 in.)
  1. Operate the front wipers while spraying washer fluid on the windshield glass. Make sure that the front wipers function properly and the wipers do not come into contact with the vehicle body.



19. ADD ENGINE COOLANT
  1. Close the radiator drain cock plug and 2 cylinder block drain cock plugs.

    Torque:
    13 N*m{ 130 kgf*cm , 9 ft.*lbf } for cylinder block drain cock plug
  1. Slowly fill the radiator with TOYOTA Super Long Life Coolant (SLLC).

    Specified capacity:
    9.0 liters (9.5 US qts, 7.9 lmp. qts)

    HINT:
    1. TOYOTA vehicles are filled with TOYOTA SLLC at the factory. In order to avoid damage to the engine cooling system and other technical problems, only use TOYOTA SLLC or similar high quality ethylene glycol based non-silicate, non-amine, non-nitrite, non-borate coolant with long-life hybrid organic acid technology (coolant with long-life hybrid organic acid technology consists of a combination of low phosphates and organic acids).
    1. Contact your TOYOTA dealer for further details.
  1. Slowly pour coolant into the radiator reservoir tank until it reaches the FULL line.

  1. Press the inlet and outlet radiator hoses several times by hand, and then check the level of the coolant.
    If the coolant level is low, add coolant.

  1. Install the radiator cap sub-assembly and reservoir tank cap.

  1. Start the engine, and warm it up.

    HINT:
    Adjust the air conditioner set temperature to MAX (HOT).
  1. Stop the engine, and wait until the engine coolant cools down.

  1. Add engine coolant to the FULL line on the radiator reservoir.



20. CHECK ENGINE COOLANT LEAKS

CAUTION:
Do not remove the radiator cap while the engine and radiator are still hot. Pressurized, hot engine coolant and steam may be released and cause serious burns.

NOTICE:
Before performing each inspection, turn the A/C switch OFF.


    A133894
  1. Fill the radiator with coolant and attach a radiator cap tester.

  1. Warm up the engine.

  1. Using a radiator cap tester, increase the pressure inside the radiator to 118 kPa (1.2 kgf*cm, 17 psi), and check that the pressure does not drop.
    If the pressure drops, check the hoses, radiator and water pump for leaks. If no external leaks are found, check the heater core, cylinder block and cylinder head.



21. INSTALL ENGINE UNDER COVER RH


22. INSTALL ENGINE UNDER COVER LH