BACK WINDOW GLASS > INSTALLATION |
for Preparation Click here
1. INSTALL NO. 2 BACK WINDOW GLASS STOPPER |
Using a brush or sponge, coat the application area of the No. 2 stoppers with Primer G.
- NOTICE:
- Do not apply too much primer.
- Allow the primer coating to dry for 3 minutes or more.
- Do not keep any of the opened Primer G for later use.
- HINT:
- If an area other than that specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries.
Install 2 new No. 2 stoppers onto the back window glass, as shown in the illustration.
- HINT:
- Only 2-piece type No. 2 stoppers are supplied. Use the 2-piece type stoppers even if a 1-piece type was used.
- Standard dimension:
Area Dimension A 16.4 mm (0.645 in.)
2. INSTALL NO. 1 BACK WINDOW GLASS STOPPER |
Install 2 new No. 1 stoppers to the vehicle body, as shown in the illustration.
- HINT:
- Only 2-piece type No. 1 stoppers are supplied. Use the 2-piece type stoppers even if a 1-piece type was used.
3. INSTALL BACK WINDOW MOULDING |
Using a brush or sponge, coat the application area of moulding with Primer G.
- NOTICE:
- Do not apply too much primer.
- Allow the primer coating to dry for 3 minutes or more.
- Do not keep any of the opened Primer G for later use.
- HINT:
- If an area other than that specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries.
Install a new moulding onto the back window glass, as shown in the illustration.
- NOTICE:
- Align the joint of the new moulding with the ceramic notch.
4. INSTALL BACK WINDOW GLASS ASSEMBLY |
Position the back window glass assembly.
Using a suction cup, place the back window glass assembly in the correct position.
Check that the whole contact surface of the back window glass rim is perfectly even.
Align the matchmarks on the back window glass and vehicle body.
- NOTICE:
- Check that the back window glass stoppers are attached to the vehicle body correctly.
Remove the back window glass assembly.
Using a brush, coat the installation surface on the vehicle body with Primer M.
- NOTICE:
- Do not coat the adhesive with Primer M.
- Do not apply too much primer.
- Allow the primer coating to dry for 3 minutes or more.
- Do not keep any of the opened Primer M for later use.
- HINT:
- If an area other than that specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries.
Using a brush or sponge, coat the application area of adhesive with Primer G.
- NOTICE:
- Do not apply too much primer.
- Allow the primer coating to dry for 3 minutes or more.
- Do not keep any of the opened Primer G for later use.
- HINT:
- If an area other than that specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries.
- Standard dimension:
Area Dimension a 10.75 mm (0.423 in.) b 7.0 mm (0.275 in.) c 10.25 mm (0.403 in.) d 8.0 mm (0.315 in.)
Apply adhesive (Adhesive: TOYOTA genuine windshield glass adhesive or equivalent).
Cut off the tip of the cartridge nozzle, as shown in the illustration.
- HINT:
- After cutting off the tip, use all adhesive within the time described in the table below.
- Usage time frame:
Temperature Tack-free Time 35°C (95°F) 15 minutes 20°C (68°F) 1 hour and 40 minutes 5°C (41°F) 8 hours
Load the sealer gun with cartridge.
Apply adhesive to the back window glass, as shown in the illustration.
- Standard dimension:
Area Dimension a 10.75 mm (0.423 in.) b 10.25 mm (0.403 in.) c 8.0 mm (0.315 in.) d 12.0 mm (0.472 in.) e 8.0 mm (0.315 in.)
Install the back window glass assembly.
Using a suction cup, position the back window glass so that the matchmarks are aligned, and press it in gently along the rim.
- NOTICE:
- Check that the back window glass stoppers are attached to the vehicle body correctly.
- Check the clearance between the vehicle body and back window glass.
Lightly press the front surface of the back window glass to ensure a close fit.
- HINT:
- Press the glass with force of 98 N (10 kgf, 22 lb) or more.
Hold the back window glass using protective tape until applied adhesive becomes hard.
- NOTICE:
- Do not drive the vehicle for the time described in the table below.
- Minimum time:
Temperature Minimum time prior to driving vehicle 35°C (95°F) 1 hour and 30 minutes 20°C (68°F) 5 hours 5°C (41°F) 24 hours
Connect the connectors.
Connect the connector.
5. CHECK FOR LEAKS AND REPAIR |
After the adhesive has hardened, apply water from the outside of the vehicle. Check that no water leaks into the cabin.
If water leaks into the cabin, allow the water to dry and add adhesive.
Remove the protective tape.
6. INSTALL ROOF HEADLINING ASSEMBLY (w/o Sliding Roof) |
7. INSTALL ROOF HEADLINING ASSEMBLY (w/ Sliding Roof) |
8. INSTALL SUNSHADE TRIM HOLDER (w/ Rear Sunshade) |
Engage the 2 claws.
Using a screwdriver, turn the pin of each sunshade trim holder 90°to install the sunshade trim holders.
9. INSTALL SPOT LIGHT ASSEMBLY (w/ Sliding Roof) |
Push the light bulb holder in the direction indicated by the arrow in the illustration to engage the claw.
Engage the 4 claws.
Engage the 6 claws and install the spot light assembly.
10. INSTALL REAR ASSIST GRIP SUB-ASSEMBLY |
- HINT:
- Use the same procedures for the rear side and the front side.
11. INSTALL PACKAGE TRAY TRIM PANEL ASSEMBLY (for Fold Down Seat Type) |
Pass the 3 rear seat belt floor anchors through the package tray trim panel assembly.
Engage the 4 clips and 5 claws and install the package tray trim panel assembly.
Connect the connector.
12. INSTALL PACKAGE TRAY TRIM PANEL ASSEMBLY (for Reclining Seat Type) |
Pass the 3 rear seat belt floor anchors through the package tray trim panel assembly.
Engage the 4 clips and 5 claws and install the package tray trim panel assembly.
Connect the connector.
13. INSTALL REAR SEAT SHOULDER BELT HOLE COVER |
Engage the 4 claws and install the rear seat shoulder belt hole cover.
14. INSTALL REAR SEAT SHOULDER BELT COVER |
Engage the 4 claws and install the rear seat shoulder belt cover.
- HINT:
- Use the same procedures for the RH side and the LH side.
15. CONNECT REAR SEAT OUTER BELT ASSEMBLY (for LH Side) |
Install the floor end of the rear seat outer belt assembly with the bolt.
- Torque:
- 42 N*m{ 428 kgf*cm , 31 ft.*lbf }
- NOTICE:
- Do not allow the anchor part of the rear seat outer belt assembly to overlap protruding parts of the floor panel.
Check if the ELR locks.
- NOTICE:
- The check should be performed with the outer belt assembly installed.
With the belt assembly installed, check that the belt locks when it is pulled out quickly.
16. CONNECT REAR SEAT OUTER BELT ASSEMBLY (for RH Side) |
Install the floor end of the rear seat outer belt assembly with the bolt.
- Torque:
- 42 N*m{ 428 kgf*cm , 31 ft.*lbf }
- NOTICE:
- Do not allow the anchor part of the rear seat outer belt assembly to overlap protruding parts of the floor panel.
Check if the ELR locks.
- NOTICE:
- The check should be performed with the outer belt assembly installed.
With the belt assembly installed, check that the belt locks when it is pulled out quickly.
17. CONNECT REAR SEAT INNER WITH CENTER BELT ASSEMBLY LH |
Install the floor end of the rear seat inner with center belt assembly LH with the bolt.
- Torque:
- 42 N*m{ 428 kgf*cm , 31 ft.*lbf }
- NOTICE:
- Do not allow the anchor part of the rear seat inner with center belt assembly LH to overlap the protruding parts of the floor panel.
Check if the ELR locks.
- NOTICE:
- The check should be performed with the outer belt assembly installed.
With the belt assembly installed, check that the belt locks when it is pulled out quickly.
18. INSTALL CHILD RESTRAINT SEAT ANCHOR BRACKET SUB-ASSEMBLY LH |
Install the child restraint seat anchor bracket sub-assembly with the 2 nuts.
- Torque:
- 18 N*m{ 184 kgf*cm , 13 ft.*lbf }
19. INSTALL ROOF SIDE INNER GARNISH LH |
Engage the 5 clips and 2 claws, then install the roof side inner garnish LH.
20. INSTALL ROOF SIDE INNER GARNISH RH |
- HINT:
- Use the same procedures for the RH side and the LH side.
21. INSTALL RECLINING REMOTE CONTROL LEVER SUB-ASSEMBLY LH (for Reclining Seat Type) |
Install the rear seat reclining control cable.
Engage the 2 clips and claw and then install the reclining remote control lever sub-assembly.
Install the bolt.
- Torque:
- 18 N*m{ 184 kgf*cm , 13 ft.*lbf }
Adjust the control lever to set the rear reclining adjuster assembly to its upper most position.
Pull plate A toward the front of the vehicle to lock the plate.
22. INSTALL RECLINING REMOTE CONTROL LEVER SUB-ASSEMBLY RH (for Reclining Seat Type) |
23. INSTALL REAR DOOR OPENING TRIM WEATHERSTRIP LH |
Install the rear door opening trim weatherstrip LH as shown in the illustration.
- NOTICE:
- After installation, check that the corners fit correctly.
24. INSTALL REAR DOOR SCUFF PLATE LH |
Engage the 5 claws and 2 clips, then install the rear door scuff plate LH.
25. INSTALL REAR DOOR OPENING TRIM WEATHERSTRIP RH |
Install the rear door opening trim weatherstrip RH as shown in the illustration.
- NOTICE:
- After installation, check that the corners fit correctly.
26. INSTALL REAR DOOR SCUFF PLATE RH |
- HINT:
- Use the same procedures for the RH side and the LH side.
27. INSTALL CENTER SEATBACK ASSEMBLY (for Reclining Seat Type) |
Install the center seatback assembly with the 2 bolts.
- Torque:
- 18 N*m{ 184 kgf*cm , 13 ft.*lbf }
28. INSTALL SEPARATE TYPE REAR SEATBACK ASSEMBLY LH (for Reclining Seat Type) |
Install the separate type rear seatback assembly LH with the 2bolts and 2 nuts.
- Torque:
- 18 N*m{ 184 kgf*cm , 13 ft.*lbf }
Engage the 3 clamps and install the cover.
Install the 2 rear seat belts.
29. INSTALL SEPARATE TYPE REAR SEATBACK ASSEMBLY RH (for Reclining Seat Type) |
Install the separate type rear seatback assembly RH with the 2 bolts and 2 nuts.
- Torque:
- 18 N*m{ 184 kgf*cm , 13 ft.*lbf }
Engage the 3 clamps and install the cover.
Install the rear seat belt.
30. INSTALL REAR SEATBACK COVER (for Reclining Seat Type) |
31. INSTALL REAR SIDE SEATBACK ASSEMBLY LH (for Fold Down Seat Type) |
Install the rear side seatback assembly with the bolt.
- Torque:
- 18 N*m{ 184 kgf*cm , 13 ft.*lbf }
32. INSTALL REAR SIDE SEATBACK ASSEMBLY RH (for Fold Down Seat Type) |
33. INSTALL SEPARATE TYPE REAR SEATBACK ASSEMBLY LH (for Fold Down Seat Type) |
Install the separate type rear seatback assembly with the 2 bolts.
- Torque:
- 18 N*m{ 184 kgf*cm , 13 ft.*lbf }
34. INSTALL SEPARATE TYPE REAR SEATBACK ASSEMBLY RH (for Fold Down Seat Type) |
Install the separate type rear seat back assembly with the 2 bolts.
- Torque:
- 18 N*m{ 184 kgf*cm , 13 ft.*lbf }
35. INSTALL REAR CENTER SEAT HEADREST ASSEMBLY |
for Reclining Seat Type (Click here)
36. INSTALL REAR SEAT HEADREST ASSEMBLY |
for Reclining Seat Type (Click here)
37. INSTALL REAR SEAT CUSHION ASSEMBLY |
for Reclining Seat Type (Click here)
38. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL |
39. INSPECT SRS WARNING LIGHT |